COMPETING Blog

Lessons of the Square Watermelon

Japanese grocery stores had a problem. They are much smaller than their US counterparts and therefore don’t have room to waste. Watermelons, big and round, wasted a lot of space. Most people would simply tell the grocery stores that watermelons grow round and there is nothing that can be done about it. That is how I would assume the vast majority of people would respond. But some Japanese farmers took a different approach. If the supermarkets wanted a square watermelon, they asked themselves, “How can we provide one?” It wasn’t long before they invented the square watermelon.

picture-3.pngExperience tells us that  this example alone is just a part of what it takes to develop a true Continuous Improvement culture.  Additional steps include the ability to identify waste, understanding of reliable methods to use as counter-measures, creating a favorable environment (cultural) for idea creation and implementation and then keeping everyone practiced all the time, in slow and busy times.

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Dr. Steven Spear Network Conference update

Dr. Spear has confirmed April 10, 2008 for a video or teleconference for our network. The event is to be help at Rose Corporation in Reading. Details to follow, including the number of attendees per company. Dr. Spear will present for roughly 20 minutes and then Q&A of 20 to 30 minutes will follow. Dr. Spear is a keynote speaker at the North American Shingo Prize Conference next month.

Don’t miss this one!!!

Next Network Meeting, Thursday, March 27th at Adhesives Research

It is my pleasure to announce our next network meeting:

Where: Adhesives Research, 400 Seaks Run Road, Glen Rock, PA 17327, phone (Bill Stratton) 717-227-3254

When: Thursday March 27, 2008 from 8:30 until Noon

What: Focusing on Stability – 5S, Poka Yoke and Six-Sigma

Who: 2 representatives per member company

Why: This is our network’s first visit to Adhesives Research. Solid applications of 5S (6S), Poka Yoke and Six-Sigma will be the primary topics

Network News – Our teleconference/conference call with Steve Spear has been pushed back due to Steve’s demanding schedule (he is a Keynote Speaker at the National Shingo Prize Conference held in Dallas in March). We are hoping to schedule it in April 2008. I will let you know when we are able to firm up a date.

Summary of Network Meeting at Yoder Brothers 1-24-08

Visuals everywhere! Lots of Kaizen activity, improved flow, the world’s first “Heijunka cooler”, paced withdrawal etc. The Yoder Brothers team is making progress daily and training daily. Perhaps you get what you train to (and measure). Thanks to Yoder Brothers hosts for an insightful morning.

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Competing – Noticing

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I have been in business since 2000, working with over 60 companies to improve operations by using the Toyota Production and Management systems. During that time, I have seen potential achieved and too many organizations that never achieved their potential. Over the next few minutes I will give you my definitions of what I consider to be effective implementations of Toyota (or Lean) principles. Then I will compare and contrast my experiences.

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Welcome to the network Adhesives Research, Inc.

Please join me in welcoming the newest member to the network, Adhesives Research, Inc.

Adhesives Research is one of the world’s leading independent developers of high-performance, custom pressure-sensitive adhesives, tapes, coatings, specialty films, and laminates.

For over 44 years, our technology and products have set us apart and established our leadership in the pressure-sensitive adhesives industry. We serve the pharmaceutical, medical device and diagnostic, industrial, electronics, pulp and paper, and brand protection markets. We design and develop one-of-a-kind customized products for international Fortune 1000 companies who are leaders in their markets and who need a critical component so that they may develop a product for their specific applications.

go to:  http://www.adhesivesresearch.com/  to read more.

Competing Interview with Dan Markovitz

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Today’s podcast explores an area of Lean potential just beginning to gain momentum. Competing’s guest is Dan Markovitz founder and President of Time Back Management, a consulting firm that focuses on improving efficiency by applying lean manufacturing principles to knowledge workers and in the forefront of expanding the possibilities and scope of lean application. (more…)

Next Network Meeting 1/24/08 at Yoder Brothers

It is my pleasure to announce our next network meeting:

Where: Yoder Brothers Greenhouse, 2369 Old Philadelphia Pike, Lancaster PA 17602 phone: 717-299-0300

When: Thursday January 24, 2008 from 8:30 until Noon

What: From data base to visuals and kaizen culture

Who: 2 representatives per member company

Why: Yoder Brothers is constantly improving operations. The…”How, when, where, why, who and what” will be shown and discussed. Less data, more visuals? Yes, and they have made this transition work. Let’s go see.

Summary of Network Meeting at Misco Products 12/6/07

A very interesting morning as our host at Misco (thanks to Tony, Dave & Todd) showed us photos of the fire destruction and discussed the “old” and “new” (not yet complete) facility layouts and proposed flows, pathways and connections. In addition we discussed the possibility of using Shingo Prize criteria to clarify opportunity and improvements within our network. Just speculation at this point, but an exciting challenge.
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